TPM Self-Assessment Guide & Tool (PowerPoint PPTX)

Introducing the TPM Excellence Self-Assessment Guide and Tool

The Total Productive Maintenance (TPM) Excellence Award, conferred by the prestigious Japan Institute of Plant Maintenance (JIPM), stands as a beacon of recognition for organizations that have achieved a pinnacle of manufacturing excellence. The TPM journey, guided by the TPM Excellence Initiative, empowers organizations to assess their current standing and chart a course towards elevated performance. This journey unfolds through a comprehensive evaluation of organizational prowess, aligning with internationally acclaimed TPM excellence standards.

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What's Included in this Package:
1. TPM Self-Assessment Guidebook (PowerPoint format)
2. TPM Self-Assessment Tool (Word format).
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Navigating Your TPM Self-Assessment:

Developed by our JIPM-certified TPM Instructor, this guidebook serves as your compass for embarking on the TPM self-assessment process. The accompanying tool allows you to gauge your organization's TPM performance across ten key evaluation areas, meticulously aligned with the TPM Excellence Criteria and checklist items for the distinguished Category B award. Your total score provides a baseline for your current status, and insights into strengths and areas for growth will illuminate your path toward enhanced overall performance.

LEARNING OBJECTIVES

Upon completing this self-assessment program, you will:

1. Grasp the TPM framework, based on the JIPM standard for world-class manufacturing excellence.
2. Define the TPM Criteria and Evaluation Areas.
3. Comprehend Point Values and Scoring Guidelines.
4. Execute a structured TPM self-assessment, pinpointing areas for enhancement.
5. Establish a performance baseline, facilitating future progress measurement.

CONTENTS

1. Overview of the TPM Excellence Model
•  About JIPM
•  Objectives of JIPM
•  Purpose of TPM Excellence Award
•  Benefits of Applying for TPM Recognition
•  Key Characteristics of the TPM Model
•  JIPM Award Categories
•  TPM Recognition – Reference Documents

2. Criteria for TPM Excellence
•  TPM Excellence Model
•  Assessment Criteria ("Basic Conditions")
•  10 Assessment Areas
•  TPM Metrics: What to Measure?
•  TPM Pillars & Activities
•  Approach
•  Deployment
•  Results

3. Award Criteria Guidance Points
•  Guidance Points Distribution
•  Guidance Points for the 10 Areas of Evaluation
•  Guidance Points for Each Checklist Item

4. Scoring Guidelines
•  Scoring Guidelines – Bands 1, 2, 3, 4, 5 & 6
•  Anatomy of Self-assessment Checklist
•  How to Conduct the Self-assessment
•  Guidelines on Using the Self-assessment Tool
•  Scoring Each Category & Item
•  Writing the Strengths & Areas for Improvement

5. TPM Self-assessment
•  Purpose of Self-assessment
•  Role of Self-assessment Team
•  Senior Management Commitment
•  The Self-assessment Cycle

6. Post TPM Self-assessment
•  Follow-up Actions

*Note: The Japan Institute of Plant Maintenance (JIPM) is a nonprofit research, consulting, and educational organization that helps companies increase organizational efficiency and profitability through improved maintenance of manufacturing equipment, processes, and facilities. The JIPM is the sponsoring organization for the TPM Excellence Award, awarded annually to recognize excellence in company-wide maintenance systems. Based in Japan, JIPM is the innovator of methodologies that have been implemented around the world.

TPM-related training presentations that you may be interested:
1. Overall Equipment Effectiveness (OEE)
2. Total Productive Maintenance (TPM)
3. Autonomous Maintenance (Jishu Hozen)
4. Focused Improvement (Kobetsu Kaizen)
5. Quality Maintenance (Hinshitsu Hozen)
6. Planned Maintenance
7. TPM Team Guide
8. Autonomous Maintenance Audit Checklists

The guidebook outlines the mission and objectives of JIPM, emphasizing the importance of safe, reliable production and maintenance activities. It also details the ten key assessment areas and the scoring guidelines to help organizations achieve world-class TPM standards.